BARLASTANK
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Production Process

From analysis to site, seven stations.

Every project follows the same discipline: it starts by understanding your process, passes documented testing, and is completed by commissioning on site. Below is the path a tank takes through our shop.

  1. 01

    Analysis

    Process parameters, capacity, fluid properties and layout constraints are captured. This stage sets the foundation for the right material and design.

    3–5 business days Technical requirement document
  2. 02

    Design

    A 3D model plus strength and pressure calculations are produced; geometry and connections are settled with technical drawings for your approval.

    5–8 business days Approved fabrication drawing
  3. 03

    Fabrication

    Plate preparation, CNC cutting, cylindrical rolling and shell assembly build the skeleton of the tank.

    2–3 weeks Shell and components
  4. 04

    Welding

    TIG welding is applied under EN ISO 3834-2 by certified welders using qualified procedures; seams are recorded.

    1–2 weeks Weld seam records
  5. 05

    Polishing

    Interior and exterior surfaces are brought to the required roughness, Ra is measured, and passivation strengthens corrosion resistance.

    4–6 business days Ra measurement report
  6. 06

    Testing

    Leak, hydrostatic pressure and functional tests are performed; results are reported and added to the quality dossier.

    2–3 business days Test reports
  7. 07

    Delivery

    With protective packaging, logistics planning and on-site assembly/commissioning, the tank is handed over ready to run.

    1–2 business days + on-site commissioning Commissioning record

Each stage produces the input for the next; no tank moves on before the previous station’s check is complete.

Equipment & Capacity

CNC Laser Cutting

High-precision sheet cutting for complex geometries within tight tolerances.

CNC Sheet Bending

Rolling and press-brake lines that shape shells, heads and end caps.

TIG Welding Stations

Certified welders and qualified procedures under EN ISO 3834-2.

Automated Polishing Line

Controlled surface finishing on interior and exterior faces to the target Ra.

Hydrostatic Test Rig

Pressure and leak testing, with results logged into the quality file.

Field Commissioning Team

End-to-end handling of logistics, installation and on-site start-up.

Let’s plan your project together.

Share your process requirements; we will come back within 48 hours with a sizing proposal and a budget frame.

Request a Quote 0 552 500 20 00